ductile iron
   To Promote the production and application of ductile iron castings Issue 3, 2002   

Spectrometer Standards
Back to Issue 3, 2002 Index

Overview of Spark Emission (OE) 
Instrumentation and Points to Consider 
Related to Cast Iron Analysis
+
"Spectrometer Standards/Samples 
for Spark Emission"

Brad Cooley - OE Laboratory Manager - 313-271-5711
(Revised from a Power Point Presentation)

1.

ThermoARL

Thermo ARL - Founded in 1934

Spark Excitation

  • Easy Operation

  • Simple Preparation

  • Fast Analysis

  • Majors to Traces

  • Precise Results

  • Accurate Results

2.

ThermoARL


ARL Metals Analyzers

FEATURES:
  • 1 Meter Focal Length Spectrometer
  • Direct Reader (PMT Based)
  • HiRep Source (400 Hz)
  • Completely Enclosed Cabinetry

BENEFITS:

  • Optimum Line Choice/Resolution (in 1 cell)
  • All Elements + C, P, S, N - High Performance
  • Optimum Precision and Sensitivity
  • Tolerates Rugged Environment
3.

ThermoARL

Getting Good Results with Spark Emission
Key Areas to Consider
  1. Sample Taking Procedures - Are they Consistent?
    • Quick Chill - Produces White Metallurgical Structure
    • Homogeneity Issues
  2. Sample Preparation - Method Used
    • Dry vs. Wet Grinding
    • Porosity Concerns
  3. Operator Technique
  4. Precision Issues
    • Sample Quality
    • Argon Quality (99.995% min.)
    • Preburn Time Long Enough? (Burn off Test)
    • Instrument Precision Related to Concentration - What to Expect
  5. Accuracy Issues
    • Calibration
    1. Certified Reference Materials (CRM’s) Availability and Which Ones Used?
    2. Systematic Error - Bias
    3. Interference Correction
    • Type Standardization
  6. Instrument Control
    • SPC - Detect Problems
    • Standardization - Corrective Action
4.

ThermoARL

Sample Preparation - Spark Excitation (OE)
  • Simple and Fast
  • Provide Flat Surface
  • Dry 60 Grit Al2O3 or ZrO2 40-120 Grit Size Acceptable
  • Most Important to Remove surface scale, heavy oxides and/or oil residues
5.

ThermoARL

SPARK STAND
  • Water Cooled Table
  • Quick, Easy Cleaning
  • Heated Lens
  • Low Ar Consumption
  • Analysis Time <60" 
    (2 Burn Average)
6.

ThermoARL

HIGH ENERGY PRESPARK (HEPS)

 

Micro-Remelt

Sample Homogenization

Optimizes Precision


7.

ThermoARL

Spectrometer - Optical Light Path

8.

ThermoARL

SPECTROMETER

FEATURE:
  • 1 Meter Focal Length
  • Temperature Controlled 
    (Above ambient + 0.1o)
  • Shock Mounted
  • Clean Vacuum System

BENEFIT:

  • Optimum Lines in 1 Cell
  • Long Term Stability
  • High Sensitivity and Stability
9.

ThermoARL

Long-term Stability in 
Spark AES Analytical Importance

  • Key influence on precision, accuracy and speed of analysis
  • Time spent in optical profiling and drift correction is analytical time lost
  • Frequent drift correction can contribute to error
  • Metals production depends on stable analytical instruments to ensure the process is in control
10.

ThermoARL

Integrated SPC

  • Control Chart

11.

ThermoARL

SPC Rules

  • Out of Control Limits

12.

ThermoARL

SPC Rules

  • Bias

13.

ThermoARL

SPC Rules

  • Trend

 
14.

ThermoARL

Precision Summary - ARL Spectrometer

Short Term (n=10) Long Term - 48 hr (n=50)
Element   Sample Sample
C 4.12 .0157 .38 4.12 .0176 .42
Si 2.14 .0060 .28 2.15 .014 .65
Mn .614 .0015 .24 .612 .0029 .47
P .0246 .00025 1.0 .0247 .0004 1.6
S .0062 .00015 2.4 .0060 .0002 3.3
Ni 1.08 .0022 .21 1.09 .0030 .28
Cr .0559 .00035 .21 1.09 .0030 .28
Cr .0559 .00035 .63 .0571 .0004 .70
Ti .0149 .00015 1.0 .0151 .0002 1.3
V .578 .0020 .35 .579 .0031 .54
Cu .0251 .00015 .60 .0254 .0002 .61
Al .044 .0003 .68 .045 .0003 .61
Mg .078 .0018 2.4 .080 .0032 3.9
B .0008 .000045 5.6 .0009 .000059 6.6
Sn .0598 .0004 .67 .0601 .0007 1.2

Pb

.0032 .0002 5.7 .0031 .0002 6.4
Average RSD:   (*)  

 1.5

    1.9(*)
15.

ThermoARL

Long Term Stability
Chilled Cast Iron


CAST IRON CONTROL SAMPLE WITHOUT STANDARDIZATION

The global average precision of these elements over 5 days is 0.52 % RSD

16.

ThermoARL

Long-term Stability
Production Samples

Steel Control Sample analyzed 2x each day in an actual 
working environment
of a major steel company

17.

ThermoARL

Spectrometer Standards/Samples For Spark Emission (Terminology Used)
Standard / Sample Categories Uses
Primary Standards*
Certified Reference Material (CRM's)*
Standard Reference Material*
Calibration Standards*
Reference Material (RM)^
Type Standards*

Secondary Standards
Setting-Up Samples or Standards
Drift Correction Samples or Standards
Standardization Samples or Standards
Re-Calibration Samples or Standards

Control Samples or Standards
Quality Control Samples or Standards
Check Samples or Standards


Certificate of Analysis - Rigorous Testing*
Used for Calibration of Instruments Only*
Expensive and Limited*
Less Rigorous Testing - Still Useful^
To Fine Tune Instrument Calibration *

To Correct For Instrument Changes Over Time
Prerequisite is to be Homogeneous
Good Intensity Spread (Low and High)
Approximate Analysis Given

To Monitor Instrument Performance at User Defined Time Intervals
Should be Secondary Material - Homogeneous

18.

ThermoARL

Certificate of Analysis
STANDARD REFERENCE MATERIALS
1140, 1141, 1142
Ductile Iron Standards

SRM No. 1140
Ductile Iron 1
1141
Ductile Iron 2
1142
Ductile Iron 3
Element Percent
Carbon 3.18 3.64 2.94
Manganese 0.725 0.480 0.183
Phosphorous .0070 .073 .210
Sulfur .010 .020 .015
Sillicon 1.92 1.11 3.33
Copper 0.096 0.204 1.02
Nickel .028 .548 1.63
Chromium .030 .138 .055
Vanadium .030 .009 .006
Molybdenum .095 .051 .023
Titanium .096 .013 .008
Aluminum (.01) (.005) .089
Arsenic .072 .036 .010
Magnesium .019 .044 .097
Cerium (.09) (.05) (.015)
Yttrium (<.002) .040 .01
Lead .0052 (.0009) (.0005)
Bismuth .0015 (.00008) (.00002)

*Values in parenthesis are not certified but are provided for additional information on the composition.

SIZE AND METALLURGICAL CONDITION:  Samples are approximately 1 1/4 inches (3.2 cm) square and 1/2 inch (1.3 cm) thick; they were chill-cast by a rapid unidirectional solidification technique.

CERTIFIED PORTION:  The certified portion for each sample is that extending upward 5/16 inch (0.8 cm) from the chill-cast or test surface (the largest surface opposite the numbered surface).  This portion only was analyzed in the cooperative program for certification.

FINAL CERTIFICATION:  The value listed for an element is the best estimate of the true value based on the results of the cooperative analytical program.  The value listed is not expected to deviate from the true value by more than + 1 in the last significant figure reported; for a subscript figure, the deviation is not expected to be more than + 5 in the subscript figure. Based on the results of homogeneity testing, maximum variations within and among samples are estimated less than the accuracy figures given above.

Washington, D.C. 20234 J. Paul Cali, Acting Chief
February 24, 1970 Office of Standard Reference Materials
 

PLANNING, PREPARATION, TESTING, ANALYSIS:  The three ductile iron standards are made available as a result of the cooperative program, between the National Bureau of Standards and the American Cast Iron Pipe Company, The standards were developed at the request of the Ductile Iron Society and the American foundrymen's Society.

The material for the standards was melted and cast at the American Cast Iron Pipe Company, Birmingham, Alabama, with use of the NBS chill-cast mold assembly.  The preparation and homogeneity testing was similar to that described in NBS Misc. Publ. 260-1, Standard Reference Materials:  Preparation of NBS White Cast Iron Spectrochemical Standards, Robert E. Michaelis and LeRoy L. Wyman, June 19, 1964.

Homogeneity testing was performed at NBS by D. M. Bouchette and was found to be satisfactory for the elements certified.

Cooperative analyses for certification were performed at the American  Cast Iron Pipe Company, Birmingham, Alabama by I. Glaze, J. B. Hobby, W. R. Kennedy, and R. N. Smith.

Analyses for final certification at the National Bureau of Standards were performed in the laboratories of the Analytic Chemistry Division by J. R. Baldwin, D. M. Bouchette, M. M. Darr, E. L. Garner, P. D. LaFleur, G. J. Lutz, E. J. Maienthal, M. Margoshes, L. I. McClendon, T. J. Murphy, T. C. Rains, S. D. Rasberry, T. A. Rush, B. A. Thompson, and J. L. Weber, Jr.

Technical measurements performed at NBS for final certification were coordinated by J. I. Shultz and J. L. Weber, Jr. under the chairmanship of B.F. Scribner.

The technical and support aspects involved in the preparation, certification, and issuance of these Standard Reference Materials were coordinated through the Office of Standard Reference materials by R. E. Michaelis.

CAUTIONS:

  1. Determinations made on other than the chill-cast or test surface are not recommended because of the unidirectional solidification structure.

  2. These chill-cast standards are designed for calibration in the analysis of samples prepared in the same manner; samples prepared by other casting techniques or having other than a white structure may result in considerable bias.

  3. Because the samples exhibit a change with respect to the columnar structure, both among standards and from bottom to top of the certified portion of the samples, the surface preparation for x-ray spectroscopic analysis may be critical.  (A metallographic polishing technique is recommended).

  4. Because of the poor heat conductivity of the ductile irons, difference in volatility rates for certain elements in emission spectroscopic analysis may occur depending on the location of the burn and the source parameters.

(over)

19.

ThermoARL

National Bureau of Standards
Certificate of Analysis
Standard Reference Material 1761
Low-Alloy Steel
(In Cooperation with the American Society for Testing and Materials)

This Standard Reference Material (SRM) is in the form of a disk, approximately 34 mm (1 3/8 in) in diameter and 19 mm (3/4 in) thick, and is intended for use in optical emission and x-ray spectrometric methods of analysis.  SRM 2161 is material from the same lot in the form of chips and is intended for checking chemical methods of analysis.

Element

Certified Value1
Percent by Weight

Estimated2
Uncertainity

Carbon 1.03 0.001
Manganese 0.678 .005
Phosphorus .042 .002
Sulfur .035 .002
Silicon .18 .01
Copper .30 .01
Nickel 1.99 .01
Chromium 0.220 .005
Vanadium .053 .002
Molybdenum .103 .002
Titanium .18 .01
Arsenic .011 .002
Aluminum (total) .06 .01
Niobium .021 .001
Zirconium .013 .001

1The certified value listed for a constituent is the present best estimate of the "true" value based on the results of the cooperative program for certification.

2The estimated uncertainty listed for a constituent represents an evaluation of the combined effects of method imprecision, possible systematic errors among methods, and material variability and is based on judgment.  No attempt is made to derive exact statistical measures of imprecision because several methods were used in the determination of most constituents.

The overall coordination of the technical measurements leading to certification was performed under the direction of J.I. Shultz, Research Associate, ASTM-NBS Research Associate Program.

The technical and support aspects involved in the preparation, certification, and issuance of this Standard Reference Material were coordinated through the Office of Standard Reference Materials by W.P. Reed.

February 24, 1998 Stanley D. Rasberry, Chief
Gaithersburg, MD  20899 Office of the Standard Reference Materials
20.

ThermoARL

Date: 6/7/2002 9:42:42
MVR save state: CAIRMM32 2/19/2001 17:30:40
Program: FECAIR.PRG
Analysts: Mn3
Correction Method: Base Curve
Number of samples: 22
Coefficients for base curves:
Min: Max: AO: A1: A2: A3:
2.496 4.910 _6.73608a -30.35007 0.03228 0.00000
Coefficients for interfering channels:

------Sample------

Weight

-Absolute Conc-

-Difference-

Name Number cps Nominal Calc'd Absolute Percentage
-----------------------------------------------------------------------------------------------------------------------------------------------------
PURE 7RE-12 1.000 0.03055 1.00ppm 39.88ppm 0.00389 >500
CKD 242 1.000 0.16808 0.04500 0.04907 0.00407 9.05
CKD 249 1.000 0.40091 0.12700 0.12903 0.00203 1.60
CKD 241 1.000 0.42135 0.13600 0.13658 0.00058 0.43
BS 4C 1.000 0.57841 0.20700 0.19638 -0.01062 -5.13
CKD 248 1.000 0.72074 0.24500 0.24392 -0.00108 -0.44
CKD 243 1.000 1.0625 0.38500 0.37379 -0.01121 -2.91
CTIF 2263/886 1.000 1.4513 0.53000 0.52736 -0.00264 -0.50
CKD 244 1.000 1.7739 0.66500 0.66541 0.00041 0.06
CTIF F03-1/8336 1.000 1.8169 0.68500 0.68768 0.00268 0.39
CTIF 2249/A235 1.000 1.8739 0.70000 0.70118 0.00118 0.17
CKD 239A 1.000 1.9721 0.74000 0.74462 0.00462 0.62
CTIF F01-2/A172 1.000 1.9693 0.75000 0.75399 0.00399 0.53
CTIF F06-2/83 1.000 2.0562 0.78000 0.78642 0.00642 0.82
CTIF F04-1/8254 1.000 2.1140 0.81000 0.81840 0.00840 1.04
BS 3C 1.000 2.4958 0.97800 0.97690 -0.00110 -0.11
CKD 247 1.000 2.5325 1.01000 1.00905 -0.00095 -0.09
CTIF F02-2/858 1.000 3.0256 1.25500 1.25381 -0.00119 -0.09
CKD 245 1.000 3.2102 1.36000 1.34683 -0.01317 -0.97
BS 1C 1.000 4.1356 1.78800 1.79112 0.00312 0.17
CKD 235 1.000 4.1874 1.86000 1.85827 -0.00173 -0.09
TURRET C7A 1.000 4.4636 2.05000 2.05224 0.00224 0.11
Standard error of estimate:  0.00550
21.

ThermoARL

STEEL SETTING-UP SAMPLES
For DIRECT-READING SPECTROGRAPHS
issued by 
Bureau of Analysed Samples, Ltd.

Directors (1962-76):

P.D. Ridsdale, B.Sc., M.I.M. (Managing)
B. Bagshawe, A.Met., F.I.M.
C. Gildon, F.C.A.

INFORMATION SHEET SAMPLE "A/3" LOW ALLOY STEEL

This sample has been prepared from a special cast of steel, representative sections of which have been thoroughly examined both spectroscopically and chemically to confirm the homogeneity of the bulk sample.

APPROXIMATE COMPOSITION

% %
Carbon 0.03 Copper 0.04
Silicon 0.01 Vanadium <0.005
Sulphur 0.01 Tungsten <0.01
Phosphorus <0.005 Tin 0.005
Manganese 0.17 Cobalt 0.01
Nickel 0.04 Titanium <0.005
Chromium 0.01 Aluminium 0.11
Molybdenum 0.01 Niobium <0.01

The above figures are only supplied as an approximate guide to the composition and must NOT be regarded as standard figures.

N.B. These samples should not be confused with the Primary Spectroscopic Standards prepared and issued by Bureau of Analysed Samples Ltd.

Newham Hall, Middlesbrough, Cleveland, England                                   March, 1976

 

ThermoARL

CKD Primary Standards - Low Alloy Cast Iron Calibrations

23.

ThermoARL

24.

ThermoARL

25. Back to top

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