ductile iron
   To Promote the production and application of ductile iron castings Issue 1, 2001   

Nickel
by Kelly Naro

Editor's Note:  Many ductile iron foundries use nickel in the production of their castings and we thought the following article would be of interest.
Nickel – a history
Although nickel is one of the most useful metals today, it was virtually unknown until the 1600's and wasn’t isolated as an element until 1751. Early chemists called it Kupfer-Nickel – kupfer for copper because nickel was originally found in copper ores and nickel for the German “Old Nick,” or Satan, because nickel was so difficult to extract from those ores.

Nickel is malleable, resists corrosion and maintains its mechanical and physical characteristics under extreme temperature. These properties make it useful in the manufacture of stainless steel, which accounts for about 65 percent of primary nickel demand worldwide.

Nickel is also used in steel alloys, batteries and coins.

Suppliers 
In 2000 world production of nickel was expected to total more than 1.1 metric tons. Russia, the world’s largest supplier of nickel, boasts annual production of 230,000 metric tons. RAO Norilsk Nickel accounted for nearly 96 percent of total Russian nickel production in 1998 and 22.2 percent of world production. Ranking second in world nickel production, Canada produces annually 150,000 metric tons. Canada’s Inco Ltd., which has mines in Canada and Indonesia, accounts for 19 percent of world production and markets another 10 percent of the world’s nickel.

The United States’ sole nickel producer closed its mines in Oregon in 1998 because of low nickel prices.

Consumers
Since 1960 the demand for nickel has grown at an average annual rate of nearly 4 percent. Primary consumers are the United States, Germany, Italy, Japan, the Republic of Korea and Taiwan.
 

Market 
Nickel is traded on the London Metal Exchange, where both a cash and futures market exists for the commodity. Prices are determined twice a day in what is called a morning ring and an afternoon ring. 

In 2000 labor disputes drove the spot price of nickel. In mid-1999 anticipation of a strike at Inco's Manitoba refinery and the ensuing 3-month labor strike resulted in depletion of world nickel inventories, causing nickel prices to increase from $2.35 per pound in mid-1999 to more than $4.53 per pound at yearend. Anticipation of a second strike at the Inco's other Canadian refinery in Sudbury, Ontario on May 31 caused prices to continue to increase to a 5-year high of $4.80 per pound. Within days of the settlement announcement, prices declined almost 73 cents per pound. Click to Enlarge Chart

Labor disputes also riddled another Canadian producer, Falconbridge Ltd. The producer’s workers, who went on strike in early August, ratified a new labor contract on Feb. 22, ending the seven-month strike. 

Outlook 
Currently, oversupply of nickel and a plentiful supply of stainless steel scrap – a source of nickel – have caused both the futures and the spot prices to fall.

However Asia’s economic recovery should help the demand for nickel. An increase in demand for nickel alloys used in the aerospace sector and for batteries used in electronics and in hybrid automobiles may also increase nickel demand.

Russia, and in particular Norilsk, is the wild card in the supply of nickel. Although Norilsk’s production generates an important source of revenue for the Russian economy, it is unknown whether the producer will be able to upgrade and modernize its current operations and to explore new mines.

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