ductile iron
   To Promote the production and application of ductile iron castings Issue 1, 2001   

Associate Member Profile - Climax Research Services

 

Anyone can give you data ... CRS gives you answers!

 

Metallurgical Engineering 
and Testing

  Winter 2001

Volume One

Your One Stop Shop in the Metallurgical Industry

Picture it... it's 1987 and three colleagues of Amax Materials Research Center (formerly Climax Molybdenum Company of Michigan) find out that the Ann Arbor facility at which they work, is being closed and part of its operation is moving to Colorado.  Needless to say, Rick Gundlach, Duane Rose and George Eldis were at a loss.  Rick had eighteen years experience at AMAX as a metallurgical engineer and research supervisor; Duane was an authority in electron microscopy, energy-dispersive x-ray spectroscopy, optical microscopy and photomicrography; and George had held research and management positions with AMAX Materials Research Center (formerly Climax Molybdenum Company of Michigan).  Therefore, they definitely had the technical knowledge, so they decided to open a company of their own.  With their severance packages and creative business wit, they opened Climax Research Services (CRS), a company that would become a full service metallurgical facility that specializes in providing a complete range of metallurgical analysis, engineering, testing and consulting.  Although the name "Climax Research Services" can raise some eyebrows for a few reasons, the main reason for the name is its connection to the industry-known Climax Mine in Colorado and the reputation of the metallurgical engineering research group associated with that organization.

Even though CRS is among the very few that provide such wide-ranging services, the owners' philosophy is that the client always comes first.  One of our company's strong points is its technical accuracy, no matter how large or small the job.  Our employees have always prided themselves on applying the same expert attention to small or routine jobs as they do to failure analysis or complex development programs.  Timeliness is also a high priority at CRS.  Two shifts are scheduled daily, along with a sample pick up service, which aids us in responding quickly to our customers' needs.

Considering the history of CRS, how unique we are in the industry and our commitment to customer service, it only makes sense to explain what we actually do.

With an average industrial metals experience of 25 years, the CRS staff has a broad range of expertise.  Our professionals supply the two primary services offered:  Engineering Consulting Services and Laboratory Testing Services.  The Engineering Consulting Services group is comprised of three synergistic services:  Consulting; Research and Development; and Engineering and Design.  More specific examples of these services are:  Failure Analysis; Metallurgical Processing; Phase Transformation Analysis; Residual Stress Testing and Analysis; Welding; Alloy Development; Inductio Heating Development and Legal Expert Testimony.

The Laboratory Services are divided into specialties as well.  These include Chemical analysis, Metallographic Characterization, Mechanical Testing, Fatigue Testing, Corrosion Testing, Wear Testing, Corrosion Testing, Wear Testing, Heat Treatment, Machining, X-Ray Diffraction, Fastener Testing and Technical Support, among others.  One unique aspect of the Laboratory Services is our Technical Services Group which has seasoned professionals who are experts at determining your testing needs.  They identify the correct testing method required and then route the incoming jobs to the appropriate departments.  This service has proven to be very effective at minimizing the cost to our clients and the completion times for jobs.

Climax Research Services is continually striving to provide the best quality service our clients expect.  In February 2000, CRS occupied a new facility that we build in Wixom, Michigan.  We've doubled our capacity in order to better serve your needs in an efficient and timely manner.  Now, with a fully equipped, state-of-the-art testing facility and laboratory, we expect to expand our list of services in the very near future.  With all or our advances and customer service dedication, the future is very bright for CRS and for you, our client!

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  Anyone can give you data ...   
  Service Spotlight

Metallographic Services

Our metallographic laboratory is staffed with educated professionals and equipped with state-of-the-art instruments. 

The efficient organization of this laboratory has been key in handling multiple samples and providing accurate answers for all jobs, including expedited projects.

The Metallographic Laboratory prepares samples and provides services such as Scanning Electron Microscopy with Energy Dispersive Spectroscopy, Optical Microscopy, Image Analysis and Microhardness.

Photomacrography (Film or Digital)
Equipment

  • Wild Stereo Microscope (Qty: 3)
  • Polaroid MP-4, Macro Camera
  • Wista Studio Camera
  • Polaroid Digital Camera
  • Kodak Digital SLR Camera

Scanning Electron Microscopy/Energy Dispersive Spectroscopy
Equipment

  • Amray SEM with EDAX EDS
  • Hitachi SEM with Oxford EDS
  • Denton Vacuum Coater

Tasks Performed

  • Fractography
  • Machined Surface Analysis
  • Particle Identification and Sizing
  • Defect Characterization
  • Microstructure Characterization

Metallographic Preparation

Equipment

  • Buehler, Semi-Automated Grinder/Polisher, (Qty: 3)
  • Buehler, Vibratory Polisher
  • Struers Polectrol, Electrolytic Polisher/Etcher
  • Struers Transpol, Portable Pre-grinding and Polishing Apparatus

Tasks Performed

  • Mounting and Polishing
  • Specialized Sample Preparation
  • Microetching
  • Macroetching
  • Sulfur Prints

Optical Microscopy (Film or Digital)

Equipment

  • Leitz MM6 Metallograph (Qty: 2)
  • Leitz Metallovert Metallograph (Qty: 2)
  • Nikon Epiphot Metallograph (Qty: 2)

Tasks Performed

  • Optical Photomicrography (Digital or Film)
  • Evaluating Graphite Microstructure in Iron Castings
  • Macro- & Micro-Grain Size Determination
  • Decarburization Depth by Optical Method
  • Total Case Depth by Optical Method
  • Metal/Oxice, Cross-Sectional Plating/Coating Thickness
  • Estimate of Silicon Modification
  • Aluminum Dendrite Arm Spacing
  • Macroetching Aluminum Castings for Grain Size
  • Maximum Pore Size in Castings
  • Visual Evaluation of Discontinuities in Steel Castings
  • Surface Discontinuities in Nuts, Bolts, Screws and Studs
  • Apparent Porosity, Grain Size and Particle Determination in Cemented Carbides
  • Inspection of Macroetched Steel Parts
  • Decarburization in Fasteners
  • Estimating Surface Porosity of Castings

Image Analysis

Equipment

  • Two Clemex Image Analysis Systems, one with computerized Inclusion Rating Software

Tasks Performed

  • Graphite Flake Size and Type
  • Nodule Count and Nodularity
  • Porosity Content and Size in Castings
  • Percent Ferrite and Carbide
  • Inclusion Content of Steel

Microhardness

Equipment

  • Clemex CMT, Automated Microhardness Tester (10g to 1 kg; Vickers or Knoop)

Tasks Performed

  • Average Microhardness
  • Microhardness Traverse
  • Effective Case Depth
  • Decarburization Depth

Call the Technical Services Department at 248-960-4900 for all of your metallographic service needs.

 
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The Advantages of Investment Casting Technology
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The Effect of Boron in Ductile Iron
Physical Properties of Manifold Materials
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Miller & Co. Offers Ceramic Filters (Not a reprint)

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Associate Member Profile - 
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15400 Pearl Road, Suite 234; Strongsville,Ohio  44136
   Billing Address: 2802 Fisher Road, Columbus, Ohio 43204

Phone (440) 665-3686; Fax (440) 878-0070
email:jwood@ductile.org