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At
the Ductile Iron Society Annual Meeting in Las Vegas,
Dotson
Company, Inc. presented a virtual tour of their company.
For
a more complete description of their facilities,
click on the image at the right.
The
Dotson Company History 1876 - 2000
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The business that is today called The Dotson Company was founded 123
years ago in Mankato by the Mayer family. Lawrence Mayer and his
three sons, Louis, Lorenz and Conrad, began their business as a
blacksmith shop on Vine Street in 1876. Louis and Lorenz started
the foundry in 1894.
In 1895, Louis invented the trip hammer which
was sold under the Little Giant name. The trip hammer,
manufactured in five sizes, is used as a mechanical blacksmith in
machine shops and manufacturing operations.
During the early 1900's, the Mayers
drastically expanded their product line with items such as boilers,
gasoline and steam engines, hoists, steel beams, manifolds, ditching
machines, clotheslines, traffic directors, road signs, woodworking
equipment, lathes, band saws, circular saws, drill presses, tractors
and road graders. Most of these products were produced for only
a short time period before being discontinued.
In 1907, Louis Mayer invented a V-8 engine,
one of the first in the country. He used this engine in a car
which he assembled over a period of four years. The Mayers built
the chassis and engine, but sent to Detroit for a wooden body, which
they carefully gave 20 coats of black paint. The car ran
superbly, and even was able to easily go up the Main Street hill
(Agency Hill at the time). In 1916, due to financial problems
within the company, the Mayer brothers were asked by their
stockholders to step down.
The company, now run by the banks, carried on
as Little Giant for the next few years. In 1923, L.J. Fazendin
was brought in to manage the company. He discontinued the
tractors (over 500 had been made since 1914) and other unprofitable
products and began manufacturing plumbing parts. In 1924, Little
Giant began producing potato pickers, but these too, did not work out.
In 1937, Little Giant went bankrupt, and L.J.
Fazendin bought up the assets and became the owner. In 1943,
Fazendin's son-in-law, Jerry Dotson, joined the company. At this
point, the outlook was good. Because of the war, trip hammers
were necessary, and Little Giant's was the best. In its
specification, the government required: "Little Giant or
equal." Under Jerry Dotson's leadership the foundry grew
from a very small captive foundry to a relatively large jobbing
foundry. Jerry was instrumental in persuading several foundries
to close down and transfer their business to Dotson. The first
union contract was signed in 1944 and started a close working
relationship that has continued for 50 years. When Mr. Fazendin
died in 1955, Jerry Dotson continued on as president of The Dotson
Company and Fairview Corporation.
During the next few years, the foundry
continued to grow and expand into new areas. While small amounts
of aluminum and bronze were poured by Dotson Company in the 1940's,
aluminum and bronze were first produced in large quantities in the
1950's by a sister company Fairview Corporation. In 1967, a
ductile iron foundry was started on a new site just north (across the
tracks) from the original Rock Street foundry. Fairview started
steel foundry in 1976.
In 1973, Jerry Dotson's son, Dennis joined
the company. After Jerry's death in 1978, Dennis became the
president. Dennis continued the expansion and modernization of
the new iron foundry. During a slow down in business in 1977,
and with the expansion of the new foundry, there was enough capacity
to permanently close the Rock Street iron foundry.
The 1980's were tough years for all
manufacturers and particularly those that concentrated in the
agricultural and energy markets as Dotson did. With the collapse
of the Midwest markets in 1981 and 1982, The Dotson Company was faced
with some very difficult decisions. Sales dropped more that 80%
during this period and losses threatened the survival of the
company. To make matters worse, exchange rates and cheap labor
gave foreign foundries an opportunity to take customers away from
Dotson.
The decision was made in 1983 that The Dotson
Company would close the brass and aluminum foundry, the steel foundry,
the machine shop and stop making the Little Giant trip hammer.
At the same time, the company would invest in new melting and molding
equipment for the iron foundry. In order to convince the banks
that the foundry was a worthwhile risk, the company asked the
employees and their molder's union to take cuts in pay and to postpone
some wages until the company was profitable. While the dept from
the new equipment almost bankrupted the foundry in 1985, the increased
productivity and strong employee support gradually led the way back to
profitability.
Major equipment purchases and expansions were
completed in 1989, 1991, 1995, 1997, 1999 and 2000. The
operating capacity of the plant is now at 120 melt tons per day.
A 1996 partnership with the Enterprise Division of Machine Power set
up a complete, on-site CNC machining operation.
Today, The Dotson Company is one of the major
Midwest ductile and gray iron foundries and certified to the ISO 9002
quality standard. We are fortunate to have a great workforce,
equipment that takes advantage of the newest technology and customers
that want long term partnerships. As we look to our future, we
understand that the challenges never go away. These future
challenges are expressed in our mission statement and quality
policy: "Our long term survival and growth is based on
providing continuous improvement in quality, service and value to our
gray and ductile iron customers; achieved through a process of
committed employee involvement and recognition; and, accomplished in a
safe environment."
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